1. Company introduction:
Shandong Zhongtaida Industrial Equipment Co., Ltd. was established in the year of 2004, and it is a qualified with designing and manufacturing D1/D2 pressure vessel, installing and maintaining GC3 industrial pressure pipe. Our main products include jacketed cooking kettle, retort sterilizer, rubber products vulcanizing autoclave machine and carbon fiber autoclave. And our products are very popular with customers at home and abroad.
2. Workshop:
3. Autoclave Brief Introduction:
For steam direct heating vulcanization autoclave, the temperature, pressure and vulcanization time are controlled automatically. Specialty thermal conductive heat sink have good heat dissipation performace and long service life. The steam enter through two automatic angle seat valves from back of tank, and the diffusion tubes of thermal conductive heat sink are uniformly arranged in the tank. The hot air in the wind shield is pushed to the tank door through draught fan and then turn back. Hot air circulate continuously from front to back of the tank and distribute heat uniformly. And the temperature is even and no dead angle in the tank, the pressure is constant. Thus it can prevent the different quality of the product because of the uneven temperature and pressure.
After set working procedures, the heating, heat preservation, vulcanization, etc. can be finished by automatic control system. When vulcanization finished, the equipment will give alarm.
4. Application Scope:
Horizontal autoclave is mainly used for vulcanizing non-modeled rubber products, such as rubber shoes, rubber hose, cable, rubber roller, tape, etc., sometimes, is also used for vulcanizing modeled rubber products.
5. Classification of Autoclave:
1)According to control method:
full automatic type and semi automatic type
2)According to heating method:
l Steam direct heating autoclave;
l Steam indirect heating autoclave;
l Dry heating autoclave;
l Electric heating hot water autoclave.
3)According to open-door method:
l Manual quick open the door;
l Electric motor door;
l Hydraulically automatic open the door.
6. Technical Parameter:
TYPE |
HEATING METHOD |
MODEL |
CONTROL |
DIAMETER (mm) |
LENGTH (mm) |
MEDIUM |
DESIGN PRESSURE (Mpa) |
TEMPERATURE (°C) |
DIRECT |
ELECTRICAL |
AE0102.D |
AUTOMATIC |
1000 |
2,000 |
PRESSURE AIR |
0.35 |
120C~310C |
AE0204.D |
2000 |
4,000 |
0.35 |
120C~310C |
||||
AE0206.D |
2000 |
6,000 |
0.35 |
120C~310C |
||||
SE0304.D |
SEMI-AUTOMATIC |
3000 |
4,000 |
0.35 |
120C~310C |
|||
INDIRECT |
STEAM |
SE0410.I |
4000 |
10,000 |
0.35 |
120C~310C |
||
SE0509.I |
5000 |
9,000 |
0.35 |
120C~310C |
Those autoclave in the chart are standard configurations.
We also can customize autoclave according to your specific requirements or your drawing.
7. Features:
1)Door Sealing Method:
Using inflatable silicone ring, the sealing effect is better than other way. The service life of sealing ring is more than one year.
2)Air circulation device:
Air circulation device consists of blower fan and wind shield.
Hot air circulates in the tank through high temperature and pressure integrated blower fan and specialty wind guard, to ensure there is no dead angle in the tank and improve the quality of vulcanization products.
3)Safety Interlock Device:
Safety Interlock: Safety interlock device is used to prevent unsafe incidents caused by mistake operation in pressure situations. The equipment is designed with 2 sets of safety interlock device:
a. Automatic Pressure Safety Interlock: When pressure reaches 0.01mpa in the tank, suspension interlock will lock the door tightly. The door can’t be opened in pressure situations.
b. Quick Open Safety Interlock: When working, only after shut manual interlock valve, the tank can be pressurized, otherwise manual interlock valve is in communication with the outside of the tank, the tank can’t form pressure. You must open manual interlock, otherwise the door can’t be rotated and can’t be opened. This ensures that the door only can be opened in no pressure situations.
DISPATCH FLOW:
1.Autoclave check 2.Autoclave hoist 3.Autoclave truck load 4.Autoclave load 5.Autoclave fix 6.Autoclave sealing 7.Autoclave waiting 8.Autoclave delivery