coconut oil making machine/professional edible oil processing equipment manufacture/coconut oil manufacturing machines
coconut oil processing line machine
Safety:
1. we using auto welding machine to make the reactor,which can guarantee the quality of welding seam,avoid cracking and has a long life for about 8 years.
2. professional heating treatment and x-ray detection chamber for welding seam .
3. coconut oil making machine/professional edible oil processing equipment manufacture/coconut oil manufacturing machines system to prevent oil gas be back to reactor causing accident.
4. with professional thermometer , profession pressure gauge and safety valve.
Environment friendly:
1.de-dusting system to prevent gas and dust from coal burning
2.the exhaust gas will be recycled for heating reactor ,no gas pollution
3.well sealing on every junction parts to prevent gas leak,no smelly
coconut oil making machine/professional edible oil processing equipment manufacture/coconut oil manufacturing machines life :
Using Q345R special steel plate ,welding seam with auto welding an will get heating treatment and x-ray detection to extend the life of reactor to the most extend, and the life will 8 years
Energy saving:
1. well sealing for heating system ,no gas leak and saving fuel.
2. the exhaust gas will be recycled for reactor heating.
Product Description
Raw Material:
The oil machine is suitable for different materials, but the process of each materials is various. If you really need to process oilseeds, welcom to know much from us. The main materials is rice bran, peanut, palm, sunflower, corn germ, soybean, sesame, cottonseeds and so on.
The whole process for oil processing includes pretreatment, oil solvent extraction machine and oil refinery sections.
1. Craft flow for pretreatment workshop
oil seed→ magnetic box → cleaning → crushing machine → flaking roll → plate dryer → to extraction workshop
Main Equipments:
1. Magnetic box: Clearing the iron impurity in the soybean. In order to avoid the harmful to the following machines, the iron impurity need be moved first.
2. Cleaning: There are many different imputities in the soybean such as small stone, earth, straw and so on. They are not only broken the machine, but also effect the quality of final oil.
3. Crushing machine: The size of soybean is big, so it must be separated to 6-8 pieces. This will help to extract oil.
4. Flaking roll: The soybean pieces need be make to think cake. At the same time, the cell in the soybean is broken, so the oil is easy to go out.
5. Plate dryer: The water content of the extractor must be about 10%, so the dryer is used to adjust the water content in this step.
2.Craft flow for edible oil extraction workshop
solvent
↓
extractor → mixed oil → 1st and 2nd evaporation → stripping tower → crude soybean oil
Wet meal → DTDC toaster → cake
Main Equipments:
1. Roary extractor: The spray and soak the cake with solvent, so that oil fats can be dissolved in solvent (form miscella). After this step, wet meal and miscella (mixed oil) are got.
2. 1st evaporator: The miscella (mixed oil) will be sent to 1st evaporator to separate the oil and solvent.About 85% of oil can be separated from the mixed oil in this step.
3. 2nd evaporator: After the separating in the 1st the evaporator, the mixed oil is sent to 2nd evaporator.
By the higher temperature and coconut oil making machine/professional edible oil processing equipment manufacture/coconut oil manufacturing machines, 95% of the oil is get out from the solvent.
4. Stripping tower: This is the lastest step to separate the mixed oil. In this machine, all the oil will be seperated from the solvent.
5. DTDC toaster: The cake from the extractor will enter the DTDC toaster. The solvent in the cake can be moved out. Then the solvent can be recycled. The cake after separating solvent will dried in the toaster. Then you can storage it directly.
6. Condensers: The solvent from evaporate, stripping tower and toaster will recycled by the condenser. Then the running cost will be reduced.
Requirements for extraction cake ,steam ,water. electricity etc:
Moisture of extraction material |
5-8% |
temperature of extraction material |
50-55°C |
oil content of extraction material |
50-55°C |
oil content of extraction material |
14-18% |
thickness of extraction cake |
less than 13mm |
powder porosity of extraction material |
less than 15% (30 mesh) |
steam |
more than 0.6Mpa |
solvent |
national standard No. 6 solvent oil |
electric powe |
50HZ 3*380V±10% |
Electric lighting |
50HZ 220V ±10% |
tempreture of supplement water |
less than 25°C |
Hardness |
less than 10 |
volume of supplement water |
1-2m/t raw material |
temperature of recycle water |
less than 32°C |
3. Craft flow for edible oil refining workshop
Crude oil → degumming and deacidification→ decolorization →deodorization → refined oil.
| No. | Section Name |
| 1 | Crude oil degumming section |
|
Add hot water and food grade phosphoric acid to mix with crude peanut oil to finish degumming, mainly removing phospholipids,protein, colloid and trace metal ions. Separate oil sediments from oil with centrifuge, then dehydrate and dry oil. | |
| 2 | Deacidification section |
|
Continuous physical deacidification method and batch chemical deacidification method are the most common deacidification methods for removing FFA. Physical deacidification method. Under high coconut oil making machine/professional edible oil processing equipment manufacture/coconut oil manufacturing machines condition, adopt steam distillation method to carry FFA with steam and remove it. Chemcial refining. Add alkali to neutralize free fatty acid to form soap-stock , sedimentary soap-stock will be separated from oil.
| |
| 3 | Bleaching section |
|
Mix active bleaching clay with oil under coconut oil making machine/professional edible oil processing equipment manufacture/coconut oil manufacturing machines condition for adsorption bleaching, and use leaf filter to remove waste bleaching clay. | |
| 4 | Deodorization section |
|
Under high temperature and high coconut oil making machine/professional edible oil processing equipment manufacture/coconut oil manufacturing machines condition,utilize water vapour distillation to remove odor of oil. | |
Packaging & Shipping
Company Information
1.Our company has been set up since 1982, It has been awarded the "The quality-star
enterprise of China"
2.Our factoru is also a group enterprise integrating scientific research, manufacturing,
sales as one.
3.We have cooperated with Research Institute of Machine Design Company and Henan,
Henan University of Technology (formerly the Zhengzhou Grain College) school-enterprise
cooperation in the oil equipment to carry out long term, protein extraction, phospholipid
extraction, etc. R & D and application of new technologies.
4.We have more than 200 employees ,among them ,there are 20 engineering technical
personnel who hold intermediate and senior professional titles, and two highly reputed
professors.
5.We have exported our machines to Moscow, Romania, Pakistan, India, Bangladesh,
Thailand, Indonesia, Nigeria, Malaysia, Tunisia, and so on. Our new customers can visit
our demo machines in different countries.
Certificate:
Customer visit:
If you are interested in our Machine ,please kindly contact us with your required daily capacity, treated quantity, raw material and related data, then we would suggest suitable production line and make flowchart for you as your requirement.
FAQ
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: Can you install the machine in local place.
A: We will send our engineers to local place to help installing the machine.
5. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.