2014 New Designed extracted flax seed oil machine
Oil extraction plant designed by Our Company mainly contains Rotocel extractor, Loop type extractor and Twoline extractor. According to different raw material, we adopt different machine type, and we adopt D.T.D.C Desolventizer machine, Full negative pressure evaporation and Paraffin recycling equipment at the same time. Equipment are in high quality,Advanced technology,high safety, interlocking control, automatic control, stable operation, low consumption, low oil residue and high quality final products.
Introduction
Rotary extractor is popular for various prepressed oil cakes which has adopted a variable voltage variable frequency (VVVF) drive with an adjustable rotation speed. A chain transmission imparts smooth, reliable operation. The fixedplate grid is made of stainless steel. Its precision 18cell design and transverse plate grid prevents concentrated miscella from flowing to incorrect chambers. The loop extractor, however adopts a chain driving system. This kind of solvent extractor ensures less power consumption, less maintenance, and reduces noise. The rotation speed of loop extractor can be adjusted automatically according to incoming oilseed's quantity to ensure that the bin level is stable. This will help to form micro negativepressure in the extractor to prevent the escape of solvent gas.
Working process
Technological process introduction:
Material embryos→Extraction→Wet meal→Evaporation→Cooling→Product meal packing
↓
Mixed oil→Filter→Negative pressure evaporation → Crude oil
↓
Solvent recovery
Solvent Extraction plant exterior
Solvent extraction process:
Towline Extractor Advantages:
1) The material is divided into several independent units on the material bed, which can effectively prevent miscella at all levels from fleeing hither and thither on the material layer and ensure the concentration gradient between several sprays.
2) Immersion area appears in each lattice, which can help achieve better immersion effect.
3) The chain box is supported by track and can prolong the service life of screen deck by not touching it.
4) The towline extractor is driven by world 2014 New Designed extracted flax seed oil machine double-shaft hydraulic motor, with balance force, reliable operation and less maintenance cost.
5) Specialty suitable for the extraction of high oil and high power materials, and better immersion effect can be expected for ordinary oil plants.
Miscella 2014 New Designed extracted flax seed oil machine Evaporation Process:
The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses 2014 New Designed extracted flax seed oil machine evaporation technology, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.
2014 New Designed extracted flax seed oil machine Evaporation Advantages:
- 2014 New Designed extracted flax seed oil machine evaporation features high efficiency, thorough desolvation and low solvent consumption in crude oil.
- Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save energy, reduce the condenser configuration area and save investment.
- Due to the low temperature of the steam, the crude oil features light color, good quality and low residual solvent.
Wet Meal Desolventizing Process :
Our company adopts the new high efficiency DTDC series desolventizer toaster.
Desolventizer toaster is the key equipment for wet meal desolventizing and passivation of antinutritional factors in the meal. Under the guidance of many years' of practice, our company has developed the new high efficiency desolventizer toaster, which sets desolventizing, drying and cooling in one, with simple operation, stable product quality
Desolventizer toaster advantages:
- Passivate and damage the antinutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
- Control the protein denaturation degree in the meal , and improve the NSI index effectively.
- It can better regulate the color, flavor and taste of the meal.
- It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.
Towline Extractor extractor
Desolventizing toaster section
Main Economic and Technical Parameters of Towline Extractor (take 500T/D soybean as an example)
500T/D Solvent Extraction Plant | ||
1 |
Residual oil in meal |
≤ 1% (Soybean) |
2 |
Solvent consumption |
≤ 1.5Kg/T (N-hexane) |
3 |
Crude oil moisture and volatile matter |
≤ 0.30% |
4 |
Power consumption |
Installed capacity:320KW |
5 |
Steam consumption |
≤ 280Kg/T (0.8MPa) |
6 |
Water consumption |
0.3t/T soybean cake |
7 |
Finished meal moisture |
≤ 10-13% (adjustable) |
8 |
Urease activity |
0.05-0.25 |
9 |
Residual solvent in finished meal |
≤ 100PPM (qualified detonated experiment) |
10 |
Mechanical impurity |
≤ 0.20% |
Workshop