Full continuous corn oil pressing and extraction plant with low consumption
FAQ
Why choose ZHENGZHOU QIE GRAIN&OIL MACHINERY CO.LTD?
1.Our company has been set up since 1982, It has been awarded the "The quality-star enterprise of China"
2.Our factoru is also a group enterprise integrating scientific research, manufacturing, sales as one.
3.We have cooperated with Research Institute of Machine Design Company and Henan, Henan University of Technology (formerly the Zhengzhou Grain College) school-enterprise cooperation in the oil equipment to carry out long-term, protein extraction, phospholipid extraction, etc. R & D and application of new technologies.
4.We have more than 200 employees ,among them ,there are 20 engineering technical personnel who hold intermediate and senior professional titles, and two highly reputed professors.
5.We have exported our machines to Moscow, Romania, Pakistan, India, Bangladesh, Thailand, Indonesia, Nigeria, Malaysia, Tunisia, and so on. Our new customers can visit our demo machines in different countries.
What can we supply to our customers?
1.Oil seed press:6YY Korea hydraulic sesame oil press, 6YL screw oil press and 6YT-5T oil press unit.
2.Small top-grade cooking oil press unit, 1t-5t treated daily
3.Oil seed pretreatment: prepress unit, 10t-2000t treated daily
4.Oil seed extraction: 5t-1000t cake treated daily, adopting solvent(hexane) extraction.
5.Top-grade cooking oil and salad oil press unit, 5t-500t treated daily
6.First class oil refining unit: 5t-1000t crude oil treated daily
What kind of oil seeds we can process now?
Company Information
Zhengzhou Qi'e Grain&Oil Machinery Co.,Ltd is a large-sized joint equity enterprise which
specialize in producing edible oil mechanical equipment, which is located at HighTechnology
Industrial Development Zone of zhengzhou which is the capital city of Henan Province. It covers
an area of 27000sqm and contains 12 standardized production workshops,more than 100 sets
all kinds of large and middle scale processing,plug welding and assembly equipment,,more than
200 employees ,among them ,there are exceed 60 administrative staff and engineering technical
personnel who hold intermediate and senior professional titles.
Product Description
Full continuous corn oil pressing and extraction plant flowchart:
1.Pre-press workshop flowchart for corn oil press and extraction plant
corn germ→ magnetic box → cleaning →flaking → oil press → oil filter → to extraction workshop
2. Extraction workshop flow for corn oil press and extraction plant
solvent
↓
extractor → mixed oil → 1st and 2nd evaporation → stripping tower → crude corn germ oil
Wet meal → DTDC toaster → cake
Full continuous corn oil pressing and extraction plant technological process introduction:
corn oil pressing and extraction plant main parts:
Pretreatment&Prepress:
a. Cleaning device:remove the raw material peanut in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.Crushing machine: peanut is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the peanut is suitable for crushing with the moisture of 7% to 12%.
c. Softening process:the purpose of softening is to adjust the moisture and temperature
of oil, and make it soft.
d.Flaking process: rolling raw material into flakes, and the purpose is to increae surface
area, destroy the peanut cell tissue, shorten the way of oil out from cake.
e:Cooking process: use steam cooking, inject direct steam and cook the flakes to meet the requirement of oil press.
f.Pre-press: press the flakes to leave about 16%-18% in the cake. The cake will go to extraction process.
Extraction process:
1. Solvent pumps: continuously spray solvent to the rotary-type extractor
2. Roary extractor: Spray and soak the pre-pressed cake with solvent so that oil fats can be diss-olved in solvent(form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC: usd to separate the solvent from the wet meal.
4. Miscella tank 1st: pump the miscella (oil with solvent) in to the miscella 1st , then add saline
water to it.
The phospholipid in the miscella will react with the saline water, at last the reactant precipitate, reaching the goal of purifying.
5. Miscella tank 2nd: the purified miscella will be pumped into it.
6. Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers: to cooling the solvent gas separated from the wet meal and miscella for recycling.
Cooking process:
Pre-press:
Towline extractor:
Rotary extractor:
Full continuous corn oil pressing and extraction plant advantage:
1.Our products have the high quality and high performance.we use the stainless steel instead
of the carbon steel.
2. We buy directly from the manufacturer for guaranteeing the quality.
3.Our welding worker should get the certificates.
4.Our electric machines all imported from Germany, like Simens motors.
Full continuous corn oil pressing and extraction plant consumption in operation:
Residual oil in meal |
≤1% (soybean) |
Solvent consumption |
≤3Kg/T(6#solvent oil) |
Crude oil moisture and volatile matter |
≤ 0.30% |
Power consumption |
≤ 15KWh/T |
Steam consumption |
≤280Kg/T (0.8MPa) |
Finished meal moisture |
≤ 10-13% (adjustable) |
Residual solvent in finished meal |
≤ 300PPM (qualified detonated experiment |