Low cost high quality Rice bran oil solvent extraction plant
rice bran oil machine rice bran oil machine rice bran oil machine
Product Description
The whole line of rice bran oil extraction machinery cost
The common processing method of complete rice bran oil processing line includes three workshops:
(There are also other different production craft, our engineers can design the project according to your requests)
1. Rice bran Pretreatment section
2. Rice bran oil Extraction section
3. Rice bran oil refinery and dewaxing section
Suitable Raw material FOR the oil whole line as following
Work flow chart of rice bran oil extraction machinery cost
Section1: Rice Bran Pretreatment and Prepressing Workshop
Whole line shows:
Rice Bran →Cleaning →Magnetic separation→Destoner→Bulking machine→ Plate type dryer→go to extraction section
↓
Second oil press
Main function of each machine in the Pretreatment and Prepressing Workshop
a. Cleaning device:remove the raw material peanut in various impurities, such as: iron,
stones, clump, such as the plant leaf, clean up till impurity content does not exceed 0.2%.
b.Magnetic separation:It is used for clearing the iron impurity in the soybean which will be harmful to the machines.b.Crushing machine: peanut is crushed into 6-8 pieces. In order to meet the requirements
of crushing, the peanut is suitable for crushing with the moisture of 7% to 12%.
c.Destoner: Remove the stone and other impurities in the rice bran.
d:Bulking machine:It is usually used for processing rice bran in oil field . The high temperature and pressure to make the materials into graininess. During this process, the materials are puffing sharply , the internal moisture was evaporated quickly and formed into loose structure , it is good for solvent extracting oil out.
Rice bran oil press machine advantages:
1.Our products have the high quality and high performance.we use the stainless steel instead
of the carbon steel.
2.we buy directly from the manufacturer for guaranteeing the quality.
3.our welding worker should get the certificates.and our electric machines all imported from Germany.
And more other advantages we will talk in our specific condition.
Secontion 2: Rice bran oil extraction step
Flow Chart:
Process Description of Rice Bran Oil Solvent Extracting Machine :
Solvent extraction process as follows:
1. Oil extraction:
Oil extraction is to extract oil from oil oil base or pre-pressed cake to oil mixture and meal.
The major equipment of this section is extractor, and extraction pot is always used in batch extraction while continuous extraction uses loop type extractor, rotocel extractor, crawler type extractor, etc.
2. Desolventizer toaster:
Meal from extractor consists of 25-35% solvent. And in order to recycle solvent and get better-quality meal, wet meal drying is necessary.
And high bed desolventizer toaster is always used in pre-pressed leaching meal, while DTDC desolventizer toaster is always used for direct extraction meal.
3. Oil stripping tower/ oil stripper:
Oil mixture consists meal powder, solvent and oil. This step is to seperate these 3 indreginents by filtration, evaporation, and stripping.
The major equipments for this section include filter, cyclone hydraulic separators, evaporator, stripping tower, etc.
We can help you design or choose the most suitable equipment according to your capacity.
4. Solvent vapor condensation and recovery:
Mixed vapor from desolventizer toaster, evaporator, and stripping tower should first be condensed to liquid by condensers, and then seperate solvent and water by water separator, and finally get recycled solvent to reuse in extraction.
Section 3: Crude Rice Bran Oil Refining Step
the oil refining plant also suit for other vegetable cooking oil like : mustard seed oiol,sunflower seed oil,corn oil, cotton seed oil,palmoil,soybean oil,peanut/groundnut oil,rapeseed oil, rice bran oil,
Flow Chart:
Technology Description of mustard oil refining line:
1). Degumming Section
The solid impurities in crude soybean oil will be removed by bag filter, and measured accurately by mass flowmeter, and then enter the degumming workshop to remove the colloidal, the crude groundnut oil heated will be ex-changed the heated, it will be fully mixed with phosphoric acid, the mixture will react in the acid tank. After the reaction, the alkali liquid will be added in, the partial neutralization reaction will be done here, and then the colloidal, starch and other impurities contains in oil will be separated out.
All temperature in the whole degumming process is automatic control and adjustable, and all operations can completely achieve in control room.
2). Decoloring Section of soybean Oil Solvent Extracting Machine :
The decoloring section adopts 50 tons/day device. The degummed oil will be pre-heated by the deodorization refined oil, then it will be heated and enter pre-mixing tank. Meanwhile, the clay which is measured by metering device directly in clay tank, and then the measured clay will be added to the pre-mixing tank. After a fully mixing, the mixture of clay and oil will be sent into the decoloring tower, the color will be removed here. The decolorization reaction in decoloring tower will last about 30-60 minutes.
Then the mixture will be pumped out and filtered by Armagh filter, the waste clay will be separated from the oil. The residue clay particle will be firstly filtered by the precision filter and then go into the gassing evolution tank to remove the moisture and volatile matter. The whole decolorization process temperature is self-control and adjustable. The filtration system has achieved the feeding oil automatically, circulation, filtration, baked cakes, slag and other operations by manual implementation .
3). Deodorization Section
Gas substances from the decolored oil from the decolorization section will enter the deodorization section to remove the free fatty acids and unpleasant gas. All of this will be removed under the high Low cost high quality Rice bran oil solvent extraction plant circumsatnces by the deodorization tower. Using the to remove these substances by steam under high Low cost high quality Rice bran oil solvent extraction plant conditions. The removed fatty acid will be collected by the fatty acid trap and pumped into the receiving tank, this later will be used as vice products.
Packaging & Shipping Our Services
Why is Doing?
1. Pre-sales Service
Work as your technical assistant, special design for you according to your site, construction condition and other requirements.
2. Sales
a. Install and debug equipment according to contract;
b. After sales engineer will help you do prepare works for the first start up and debug for you;
c. In the working site, we supply operation and serviceman for free. Besides, we can make sure operator can get hold of usage, working requirement, correct maintain way and diagnose remove corrected when machine broke down.
3. After-sales Service
a. Remind user maintain machine for certain time each year;
b. Guarantee spare parts for free;
c.Out of warranty period, we can supply paid service and spare parts all time.
Henan Doing Mechanical Equipment Co.,LTD is one of the Low cost high quality Rice bran oil solvent extraction plant manufacturers of oil processing equipment in China ,Our compnay service includes : technology design ,installation and commissioning ,technical training, relocation of oil plant ,technology reform and turkey project
mainly engaged in oil press machine ,oil seed pretreatment &pressing plant ,solvent extraction plant,oil refining refinery plant for different oil seed . Such as sunflower, peanut,soybean ,cottonseed ,palm fruit ,palm kernel ,sesame ,rapeseed, corn germ .and so on.
Our products have gained many achievements and awards,And we have installed cooking oil projects in more than 20 countries all over the world , such as Malaysia ,Indonesia ,Nigeria ,Liberia, Thailand ,Congo ,Zambia ,Uzbekistan .
A.40 years manufacturing experience.
B.26 technical engineers research on new efficient&nb sp;processing craft and instruct manufacturing and
installation.
C.76 technicians-professional installation team- with rich and mature technology.
D. CE & ISO9001.
FAQ
1. Q: Which kind of materials can be processed?
A: All kinds of oil seeds. For example, rice bran, corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc.
2. Q: What's the capacity?
A: 5-2000 tons per day.
3. Q: The materials of our machine?
A: The stainless steel and carbon steel.
4. Q: How long is the warranty?
A: 1 year.
5. Q: Can you install the machine in local place.
A: We will send our engineers to local place to help installing the machine.
6. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after running.