General Introduction of palm oil production machine
Seen from above, 100% fresh palm fruit will get 26% crude palm oil, since there may have 5-6% oil residue in the fibre, so at last you can get 20% crude palm oil.
Introduction of each line:palm oil milling machine | palm oil refinery plant | palm oil fractionation plant
palm oil extraction machine price:
a. Palm fruit reception:Transport FFB to reception station, flow to the scraper conveyer, conveyed to sterilizing station.
b. Sterilizaiton: FFB transported by scraper conveyer fall into sterilizing tank, make FFB soft,get more oil yield. sterilizing time 90~120mins, temperature 130~145°C
c.Threshing: After sterilizing, fruit bunch transported to thresh machine, separate palm fruit and empty fruit bunch.
d:Digesting: Before press palm fruit, should be crushed separated pulp and kernel
e.Oil press: After crushing and digesting, the maxture of palm fruit and kernel fall into special palm oil presser
f.Clarification:Filter the oil and use centrifuge to separate oil and impurities.
g. Kernel recovery:After press, the kernel and cake will be transported to kernel recovery station. Separating nut and shell, then go to kernel oil press.
Other processing section:
Water treatment section
Sludge oil treatment section
Boiler system
Electricity generate system.
After collect the palm kernel, you can go on the process of palm kernel oil line.
Oil Refinery&Fractionation Plant
palm oil refinery plant
Oil can be divided into different level, if want the oil sell to market, it requires first level oil, so it apply oil refinery plant.
Refinery plant working process:
De-gumming & de-acidification section
After filtration, the pressed crude oil will be pumped into the refining pot. To add phosphoric acid make the nonhydratable phospholipids change into hydrophilic phospholipid, at the same time, dissolve the iron ion in the oil in the high acid process, add seldom alkali produce soap stock an
d the absorption effect which can remove the impurity in the oil, add water for washing, the washing discharge soap stock which will be recycling, and the washed oil will go into temporary tank for store.
Continuous de-colorization section
Adding bleaching earth to the oil for fully mixing and heating under the palm oil production machine condition, which make the tiny pigment granules suspended in the oil to be absorbed on the bleaching earth, and then it will be removed by the leaf filter.
Continuous deodorization section
Most heat of the qualified de-colored oil will be recycled by the high efficiency heat ex-changer. Then through the conduction oil or high pressure steam heat the oil to the required temperature and enter the deodorization tower. The deodorization tower is integrated structure, which’s upper layer is structure padding that main function is to remove stink composition such as the free fatty acid etc, and which is under layer is plate structure that main function is hot de-coloring to make the oil quality more stable. The oil came from the deodorization tower will be storied after a series heat exchanging and cooling. The volatile substances such as fatty acid came from the deodorization will be collected by the padding catcher fully as the by-product.
Oil fractionation plant
What is oil palm oil fractionation plant?
Oil is consist of triacylglycerol with different melting point under a temperature, separate the olein and stearin by their different melting point (melting tem33℃-39 ℃,faint yellow color) and melting percentage, this is oil fractionation.
Significance ofpalm oil fractionation plant
1.effect the oil use value: for making food product like shortening and margarine etc, if the olein in oil is low, the food will be more stable, and can storage palm oil production machine time.
2.Some first grade vegetable oil has a strict demand on the clarity, if the stearin is high in oil, the oil will seems cloudy
After the refined palm oil is fractionated, you can get two parts:
(Palm) Olein is used for edible oil, frying oil.
(Palm) Stearin is used for shortening oil, pastry, butter, soap and chemical product.
For the by products each section can get:
Palm oil extraction machine: Empty palm bunches, use as fertilizer.
Palm kernel processing line: palm shell, use as fertilizer.
Palm oil refinery plant: have soap stock can be used as the raw material of the soap line to make soap.
Palm oil fractionation plant, you can get the palm olein and stearin.
Olein is for the high quality frying oil, edible oil.
Stearin is for the shortening oil, pastry, butter, soap and chemical product.