animal feed pellet mill manufacturer supplying complete feed making line
Product Description
♣ Description of animal feed pellet mill manufacturer supplying complete feed making line
♣ Feed Manufacturing Process
01 Crushing section: self-suction hammer mill.
The fist key step is to crush all raw material into small particles or powder for feed making.
This self-suction hammer mill is used to absorb the solid materials such as corn, soybean,wheat, sorghum to be crushed. It is made of feeding pipe, rack,rotor,hammer,sieve and discharging channel.
After the raw materials evenly enter into the crushing chamber, they shall be stroken and broken by the high-speed rotating hammers.In the function of airflow, the broken raw materials gradually move along the rotor and quickly crushed by continuous hitting,collision,friction generated from hammers,toothed plate and sieve. The crushed particles or powder is discharged through the holes on the sieve by the centrifugal pressure of the rotor.
02 Mixing Section:
Vertical mixing machine is consist of inlet,rack,body and outlet,it uses the high speed rotating screw to elevate the crushed raw materials from the bottom to the top inside the body, then they are thrown down to the bottom.Such tumbling blending from up and down with several times is done to achieve homogeneous mixing in short time.
03 Pelleting Section:
HKJ250 feed making machine is the professional machine to press the crushed and mixed raw material into feed pellet with advanced technology.
001 Feeder :
Feeder is driven by the motor to convey the raw material into conditioner with adjustable speed. It is consist of inlet,shaft, spiral thread and outlet.After the motor is switched on, The shaft rotates at first, then the spiral thread push the raw materila forward to finish conveying.Because the raw material is scattered and make a spiral motion inside the feeder, therefore to avoid the blocking or caking.
Feeder can be made in carbon steel or stainless steel according to the customer requests. Our HKJ 250 ring die feed pellet mill uses 0.75 KW motor to drive the feeder running.Motor is prime quality china brand.
The feeder speed ranges from 20 to 120rpm,so the conveying is very fast .
002 Conditioner:
Conditoner is a process for heating and watering the raw material powder to improve the feed pellet quality, if saying the feed pellet is 100% prime qualiy, the conditioner function can account for 20 %.
It has four functions:
1.make the raw material powder curing for animal digestion and assimilation.
2.Sterilizing for feed safety with low cost and without drug and pollution.
3.Improve the raw material moisture content to strenghten the raw material stickiness for pressing more compact feed pellet, the surface is smooth and easy to store .
4.the raw material powder is soften to easy for pelleting, improve feed quality and hourly capacity , meanwhile, to longthen the roller and ring die service life because of reducing friction.
Its working principle : single shaft paddle conditoner is our main design
There is a stirring shaft installed many adjustable and repalced paddles in the cylinder body. After conditioner runs,the raw material powder makes two motions:one is to rotate around the shaft, the other is to move forward,conbined motions is like a spiral track.The conditoner rotating speed is about 150-450r/min, if the rotation speed is certain, you can reduce the angle between the shaft and paddle to prolong the conditioning time because each paddle pushing force is lowered.
003.Pressing : there are three forces in the pressing chamber to form the final pellet
1. Roll force: the force from the roll is acting on the material.This is the force that compresses material or extrudes it through the die holes.
2.Die force:This is the force from the die that resists the flow of material though the holes.This force is designed into the system to produce the flow resistance or back pressure that forces individual feed particles together ,where they bond and form pellet.
3.Slip resisting force: finally, there is a frictional force derived from material contact with the die.This partical force keeps the material from squirting along the face of the die in front of the roll.This force is related to the pressure exerted by the roll and the frictional characteristics of the feed itself.This force is simillar to that which brings a car to a stop when the brakes are applied.
04 Cooling section: The feed pellet can be up to 60-80 ℃ after it is just produced, therefore the cooling machine is necessary to cool them down.The cooling principle of this machine is unique,which relies on the reverse movement between the cool wind and the pellets,as a result,the material cools down from the bottom to the top,which avoids the pellets surface from split by sudden cooling.or that the heat dissipating slowing.the machine is of high yield and cooling effect,it is of high automatic degree with low noise and rare maintenance,which is the senior cooling down equipment.
05 Graduing section:
The basic principle of the vibrating Screener is installed by the lower end of the motor shaft hammer (hammer uneven Heng), the rotary motion of the motor into a horizontal, vertical, inclined three million sports then this movement to convey to the screen surface. If the weight change of the phase angle of the vertical portion of the direction of travel of the raw material can be changed.
♣ Raw material and final product for animal feed pellet mill manufacturer supplying complete feed making line
Raw materials:
1. Cereals:soybean, maize,corn, grain,sorghum,corn flour , wheat flour ,crop stalks (corn stalk,
sorghum stalk, cotton, rape stalk, peanut seedling, sunflower stalk), chaff, grasses, shrubs
2. Coarse fiber: wheat bran, corn stalk, soybean meal,grass meal,rice husk, grass, groundnut shell,
cottonseed hull.
3. Additives: molasses, vegetable oil, Amino acid, bone meal, vitamin.
♣ Application for animal feed pellet mill manufacturer supplying complete feed making line
♣Certificate for animal feed pellet mill manufacturer supplying complete feed making line
Packaging & Shipping
Packed into wooden cast for a 20 GP container
Our Services
About Professional Service:
1.We devote to all-round service of all the products from shipment to maintenance.
2.Our professional service include:free training,guidance,onsite installation,and debugging.
3.After selling, we provide the warranty of one year and free technical guidance and spares
parts supply.
4.If your equipments have any problems, we will help you to solve online or onsite in time.
5.Welcome oversea agents to join us expand internation market.
6.Welcome to contact us for further information!
Shandong Double Crane Machinery Manufacture Co.,Ltd. is located in economical and technological
development zone, Leling city,Shandong province,very close to the expressway from Beijing to Shanghai.
Our company is the high and new technological enterprise dedicated to manufacture feed pellet machines and
biomass pellet machines to worldwide users.
Sticking to the product developing ideas of simplicity,perfection,quality and innovation,we have been always animal feed pellet mill manufacturer supplying complete feed making lineed
on designing and manufacturing feed pellet machines and biomass pellet machines since the foundation in 2005.
We had cooperated with domestic famous universities like Shandong University,Jinan University and Shandong
Agricultural University in feed pellet production line and biomass pellet production line research and development
since 2008.We had obtained more than 30 patents and successfully developed 8 series of products,including 60
different kinds of machines.
In the feed pellet industry ,we had achieved advanced level in man-machine design,functional design,automatic
control and user experience and became the professional pellet mill manufacturer in China.We have strong
competitive advantages in feed production line with the capacity of 1-30 tph and biomass pellet complete line
with capacity of 1-50tph.Until now,we had installed more than 1200 sets of machines worldwide.
In recent years,our company continuously increase investment.We had invested up to 60 million Yuan to build
19,200 square meters manufacturing base and 10 million Yuan for technological innovation,in-depth automatic
and integrative technology development.These investments have greatly promoted the upgrading of the machines,
offering best quality solutions for feed industry and biomass pellet industry.Double Crane Machinery is willing to
become your partner with our high price-performance products,excellent quality and perfect after-sales service
Promise provide customer Best Quality! Best Price! Best Service!
FAQ
1.Are you manufacturer or trading company?
R:Our company is manufacturer and public company,we have been specialized in this field more than ten years.
our company's factory covers an area of 67000 square meters,registered capital 60 Million RMB.Located in
Dezhou city,Shandong Province.
2.How can we promise the equipment quality?
R:Our company pass European Union GS Safety Certification,ISO9001 Quality Management System
Certification, Chinese Credit Enterprise Association, AAA Quality Credit Enterprise Member, Well-known
Trademarks In China.We have professional R&D and production team can promise all equipment is qualifyed
befor deliver to customer.
3.If we want to establish a feed production line,can you help us?
R:Yes,our company can provide service of free design,training,guidance,onsite installation,and debugging.
Only need customer tell us which type animal feed do you want to produce,production capacity demand,
we will recommend you the best design and offer.
Welcome your inquiry and we will reply you within 12 hours !