low price fast delivery deft design sesame oil production line
Product Description
The whole sesame oil production line contains three workshops:
sesame pretreatment workshop,
sesame oil extraction workshop,
sesame oil refining workshop.
1. Craft flow of pretreatment workshop of sesame oil production line
sesame → magnetic box → cleaning → hot blast air frying → pressing →filtering → to extraction workshop
Main Equipments:
1. sesame: It’s a common oil seeds for human. The sesame oil is good for health. The oil content of sesame is about 50%.
2. Magnetic box: Clearing the iron impurity which might be in the sesame. The iron impurity will be harmful to the following machines, so we need take the iron impurities out.
3. Cleaning: This parts have different size cleaning sieves to clean the different impurities. After going through this part, most of the impurities are moved from sesame.
4. hot blast air fryer: This section is composed of fuel transport system,hot blast air stoves(oil furnace,coal stove),seeds frying machine,smoking system,hot blast air network,temperature detection system.total seven equipment to uniform cooking the tempered raw materials to ensure the completely protein denaturation,hardening, the separation between raw materials with waste gas and the gas emission..
5. Press: The press machine is used to take parts or all of the oil in the sesame. We will design the suitable machine according to your requirement.
6. Filter: The machine is to filter the impurities and oil scraps,which makes crude oil pure.
2.Craft flow of extraction workshop of sesame oil production line
solvent
↓
extractor → mixed oil → 1st and 2nd evaporation → stripping tower → crude sesame oil
Wet meal → DTDC toaster → sesame cake
Main Equipments:
1. Solvent pumps: continuously spray solvent to the rotary-type extractor.
2. Roary extractor: spray and soak the sesame cake with solvent so that oil fats can be dissolved in solvent (form miscella). After processing, you can get wet meal and miscella (mixed oil).
3. DTDC: used to separate the solvent from the wet meal.
4. Miscella tank 1st: pump the miscella ( oil with solvent) into the miscella 1st, then add 10% saline water to it. The phospholipid and impurities in the miscella will react with the saline water, at last the reactant precipitate, reaching the goal of purifying.
5. Miscella tank 2nd: the purified miscella will be pumped into it.
6. Miscella stripping: it will remove the remaining solvent in miscella. And the solvent will be discharged to condenser for recycling.
7. Condensers: used to cooling the solvent gas separated from the wet meal and miscella for recycling.
3. Craft flow of refining workshop of sesame oil production line
Crude sesame oil → degumming and deacidification → decolorization →deodorization → refined sesame oil.
Main Process:
1. Degumming and deacidification: The gumming is moved by phosphoric acid and hot water. There are two ways to move the acid in the sesame oil. One is chemical way, the other one is physical way. The chemical way is using NaOH to react with acid. This way is suitable for the capacity of 5-30T per day. The physical way is using steam and centrifugal to move the acid. This way is used for capacity from 30-2000T per day.
2. Decolorization: This step is used to adjust the color of the oil. You can control the color of the sesame oil according to the requirement of your market.
3. Deodorization: The function of this step is to move the special smell in the oil. This is an important standard for refined sesame oil.
FAQ
1.What kinds of oil seeds we can process?
Raw material |
Oil content |
Peanut |
44-55% |
Camellia |
58-60% |
Castor seed |
50-70% |
Soybean |
18-21% |
Cotton seed |
33-40% |
Rapeseed |
33-40% |
Sesame seed |
45-50% |
Sunflower seed |
40-50% |
Rice bran |
18-20% |
Safflower seed |
29-45% |
Corn embryo/germ |
30-40% |
Walnut |
40-65% |
Flaxseed/Linseed |
29-44% |
Palm seed |
50-55% |
Coconut |
35-45% |
2.What is the main processes of producing edible oil?
Oil seeds---pretreatment---prepress---solvent extraction---refining---dewaxing---refined cooking oil.
Our Services
1. Installation and debugging.
2. Training workers.
3. 1 year warranty: free change spare parts and maintainence.
4. Big problems , we will arrange engineers to maintain for customers.
5. We also supply the turkey projects from providing steel structure workshops to oil production.
About more deatils, welcome to contact with us.
low price fast delivery deft design sesame oil production line