dry sterilizeing&no waste water palm oil extraction equipment
The palm oil is the world's second largest edible vegetable oil, only ranking after soybean oil. At present, Malaysia and Indonesia is two largest palm oil producing countries in the world. Besides, there are many palm oil processing plants in Africa, such as Nigeria, Ethiopia, Congo, Ivory Coast etc.
Our company is professional in manufacturing palm oil production machine for years. At present, we research and design a new technology of palm oil production machine , based on our rich experience in palm oil mill.
The following is detail introduction of our new technology- palm oil production machine .
Work flow of new technology palm oil production machine
1. Fresh palm fruit bunch in palm oil production machine : FFB means fresh palm fruit bunch. Palm oil fruit can be harvested all the year round. After cutting from palm trees, fresh palm fruit bunch must be processed within 2days. Or the acid value will be high and affect the final palm oil quality.
2. Threshing section of palm oil production machine :
Threshing section is used to separate palm fruit seeds and the empty palm fruit bunch.
3. No steam sterilizing section of new technology palm oil production machine :
This section is used to sterilize palm fruit, the difference between our new palm oil machines and traditional way is: No Steam, No cages; No sewage (No waste water);
4. Crushing section of new technology palm oil production machine :
This section is mainly to crush the palm fruit, keep palm kernel the oil unbroken, and the crude palm oil is extracted easily and effectively. The palm kernel will be transported to nut polishing system.
5. Palm fruit pressing section of palm oil production machine :
To extract the crude palm oil from the palm fruit; Low oil residual in palm cake. High quality cake, which can be made to animal feed.
6. Filter section of palm oil production machine :
The filter is used to remove the impurities in the crude red palm oil.
7. Crude red palm oil-CPO
8. Refinery and fractionation section
The advantages and disadvantanges of palm oil production machine :
Advantages of palm oil production machine :
A: No steam sterilizing, less consumption, save energy;
B: No sewage, no waste water treatment; Less space, less cost;
C: Empty bunches or kernel to burn. Fully use of all materials during production.
D: Palm Cake has low moisture content, can be directly used to process animal feed.
E: Whole palm oil mill takes smaller place than traditional method;
F: Generate electricity by the system itself, solve electricity problem.
Disadvantages of palm oil production machine :
Whole system has limits of capacity: 3tph-5tph -10tph-20tph-30tph;
This system is mainly proper for small and medium palm oil mill;
Comparison of traditional and new technology of palm oil production machine
1. Work flow of new technology palm oil production machine
FFB-Threshing-No steam sterilizing-Crushing-Pressing-Filtering-Crude Palm oil
↓
Empty palm bunches-boiler
2. Brief introduction of traditional palm oil production machine
Raw materials storage section----Steam Sterilizing section----Threshing section----Pressing section----Clarification section----Crude oil storage and transportation section----Fiber separation section----Kernel recovery section----Sewage treatment section
The traditional technology is proper for bigger capacity palm oil milling machine , like 30tph, 60tph, 80tph and above. Unlike traditional process, we have designed a new technology specially for smaller capacity palm oil milling machine , like 3tph-5tph-10tph-20tph.
|
Traditional |
New |
Cost |
High |
Low |
Space |
Large |
Small |
Capacity |
≥ 30tph |
|
Process |
With steam |
Without steam |
Consumption |
High |
Save energy |
Pollution |
Waste water |
No waste water |
Containers, wooden package and simple package for oil press or according to customer's requirement of palm oil processing machine .
Henan Doing Mechanical Equipment Co., Ltd is mainly engaged in engineering research and designing, equipment manufacturing and installation, project contracting, technical services and international trading in palm oil processing machine and other kinds edible oil machines. We have a professional senior engineer team, more than 70 experienced installation technicians; We are committed to researching and developing new palm oil processing machine technology for customers.
Our Services Henan Doing Mechanical Equipment Co,Ltd. Is a professional manufacturer of palm oil processing machine ; With rich experiences, our engineer team helps customers design different palm oil processing machine with different capacities for different oil seeds.
Our company service includes technology design, installation and debugging, technical training and turnkey project.
1. Q: What's the capacity?
A: 3-5-10-20 ton per hour.
2. What are the differences between palm oil and palm kernel oil?
A:Palm oil is derived from the mesocarp of the palm fruit, which is red.
While palm kernel oil is derived from the kernel of the fruit, which is white.
Palm oil is one kind of main edible oil while palm kernel oil is usually used to make cosmetic and pharmaceutical products.
3. Q: How long is the warranty?
A: 1 year.
4. Q: How to operate the machines?
A: Our engineers will train the worker how to operate it after installation.
Various seeds oil content:
Raw material |
Oil content |
Peanut |
44-55% |
Camellia |
58-60% |
Castor seed |
50-70% |
Soybean |
18-21% |
Cotton seed |
33-40% |
Rapeseed |
33-40% |
Sesame seed |
45-50% |
Sunflower seed |
40-50% |
Rice bran |
18-20% |
Safflower seed |
29-45% |
Corn embryo/germ |
30-40% |
Walnut |
40-65% |
Flaxseed/Linseed |
29-44% |
Palm seed |
50-55% |
Coconut |
35-45% |
the specification of crude palm oil
Item |
Standard |
Smell and taste |
The original smell and taste of palm oil |
Moisture and volatile matter (%) ≤ |
0.20 |
Insoluble impurities (%) ≤ |
0.20 |
Acid value (mgKOH/g) ≤ |
4.0 |
Peroxide value (mmol/kg) ≤ |
7.5 |
the specification of refined palm oil
Item |
Standard |
Color (Lovibond Cell 133.4mm) ≤ |
R3.5 Y35 |
Smell and taste ≤ |
No smell and good taste |
Transparence ≤ |
Clear and transparent |
Moisture and volatile matter (%) ≤ |
0.05 |
Insoluble impurities (%) ≤ |
0.05 |
Acid value (mgKOH/g) ≤ |
0.20 |
Peroxide value (mmol/kg) ≤ |
5.0 |
Smoke point (°C) ≥ |
215 |
If you are interested in dry sterilizeing&no waste water palm oil extraction equipment , your prompt reply is highly appreciated.