twin-screw extrusion cereal breakfast processing machine
Product Description1. Corn flakes (breakfast cereals)
Corn flake is a crisp food, which is one kind of breakfast cereals. Corn flake has the advantages of good rehydration performance, silky mouthfeel and aroma taste. It can be eaten directly, or eaten with water, milk, yoghourt, coffee together. Corn flake adopts corn powder as raw material; sugar, vitamins, mineral as additive. Make flake by adequately extruding, cooking, shaping and drying. The finished production is nourishing, which can replace traditional breakfast cereal food perfectly.
2. Corn flake samples introduction
2.1 Raw materials: corn meal, sugar, salt, palm oil, cocoa powder, vitamins, minerals, food color etc.
2.2 Humidity: the moisture is no more than 10%.
2.3 Shapes: round, oval, fingernails. (Change moulds to make all shapes unfilled snack.)
2.4 Sizes: (1) diameter: up to 15mm (2) thickness: user-defined.
3. Machines characteristic
3.1 This line can make cornflakes (breakfast cereals) and normal expanded snacks food from powder situation materials, which has higher product diversity.
3.2 This line extruder is twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is 38CrMoAl. This material is treated by heat treatment and nitrizing treatment. Its hardness and strength performance is excellent, which can bear high temperature and high pressure. The screws can be integral type or combined type. If combined type, after the extrusion joints are wear and tear, user doesn’t need to change whole set screws, only change extrusion joints.
3.3 This line extruder has self-clean function. The user doesn’t need to push out screws and clean them.
3.4 Our extruder and dryer are equipped with inverters. The inverters are famous brands. Our standard inverter is Delta, the user can choose LS, ABB, twin-screw extrusion cereal breakfast processing machine, but different value.
3.5 This line automation degree is high, it need only 2-3 workers to operate.
3.6 The production factors can be quantized and controllable.
3.7 We can custom-make all the machineries for this processing line as per users’ requirement. We supply OEM goods.
3.8 All the materials touching food is food grade.
3.9 This line extruder is equipped with forced lubrication system. Without running oil pump, main motor won’t run. It can protect gears, bearings and main motor.
4. Work flow: Raw material treatment---Extrusion (first extrusion)---Flaking---Drying---Second Extrusion---Flavoring---Drying---Packing
5. Twin-screw extruders’ models and parameters (heated by electrical rings)
Type | Model | Capacity | Installed | Actual | Size | Electricity Parameters | ||
Dry Method | TSE65-III | 100-140 | 35 | 20-25 | 2600×870×1950 | Dynamic | Control | |
3 Phase 50/60Hz 208/220/240/ 380/400/415/ 440/480V | 1 Phase 50/60Hz 100/110/120/ 127/137/220/ 230/240V | |||||||
TSE70-II | 180-240 | 63 | 45-55 | 2700×870×1950 | ||||
TSE85-II | 260-350 | 110 | 95 | 3900×1200×2200 | In China, single phase electricity is 220V/50Hz, three-phase electricity is 380V/50Hz. |
Packaging & Shipping
6. Packing and delivery
6.1 Inside package is plastic film, outside package is wooden/plywood cases, which is seaworthy.
6.2 We can supply fumigation package and certificate.
Our Services
7. Service
7.1 We supply cost-benefit analysis for users.
7.2 We have professional service team, which serve users worldwide.
7.3 The warranty period is one year.
7.4 Our service is turn-key mode, which includes installment, debugging and train.
7.5 Supply quick-wear part and general tool.
7.6 Supply the basic formula of raw materials.
Company Information
8. Company profile
Jinan twin-screw extrusion cereal breakfast processing machine Machinery Co., Ltd. is Chinese twin-screw extrusion cereal breakfast processing machine expanded food machinery manufacturer in China, which was established in 2009 and located in Jinan, China.
We can design and manufacturer the machines to make expanded for human and animals, such as puffed snacks, deep fried snacks, corn flakes, pet food, fish feed, textured soy protein, artificial rice, pasta, modified starch etc.
So far, we have 3 factories and 51 staffs, which covers 5000 square meters. We have ISO9001:2008 & CE certificate, and pass SGS, BV & TüV inspections. We have exported our machines to 55 countries in the world and keep development.
9. Company competitive advantages
9.1 Professional sales team, we can give users the most suitable solutions and suggestion.
9.2 Professional design team, we can design 2D & 3D drawings according to users’ actual situations.
9.3 Professional manufacture team, we can custom-made products according to users’ requirements.
9.4 Professional service team, we supply service all over the world.
9.5 Parts are coming from world & Chinese top quality suppliers.
9.6 Strict inspection and traceable process and management system.
10. Company honors
11. Who am I?
FAQ
Q1: Are you manufacturer or trader?
A: We are manufacturer.
Q2: Could you supply customized machines?
A: We can supply customized machines based on your requirement. By the way, ODM & OEM are available for us.
Q3: Can you supply oversea service or food formula?
A: Our engineers can serve you in your factory, and we can supply formula.
Q4: Could I only order stand-alone machine (e.g. only extruder, dryer etc.)?
A: Yes. We can not only supply processing line, but also stand-alone machine.
Q5: Where are you? How can I get there?
A: We are in Jinan, which is in the North of China, 432km South to Beijing. You can go to Jinan by high speed train (Jinan West Station) or by air.
Q6: Have you ever sold your products to International market?
A: Until 2015, we have sold our products to 55 countries and regions. This number is keeping growing.
Q7: How can I get the after-service?
A: We will send you the spare parts by free if the problems caused by us. If it is the men-made problems, we also send the spare parts, but you should pay for it.
Q8: Could you supply food raw materials or the machine in different industry?
A: Because of the business scope limitation in China, we can only supply food machines. But we can help you to find the best suppliers in China. As Chinese, we are more familiar with Chinese market.
Need more details? Feel free to contact us!
Keywords: cereal breakfast processing, cereal breakfast processing machine, twin-screw extrusion cereal breakfast processing machine