Frying Puffed Snack Pellets Processing Machinery
Brief introduction
I . What are the snack pellets ?
Snack pellets are intermediate non-expanded products made with raw materials that include cereals, potatoes or vegetable powders. These semi-finished products are generally sold to snack manufacturers who then process them, using different methods (frying, hot air baking, etc.) and adding various taste ingredients to create ready-to-eat snacks.
The market for snack pellets is growing fast because of their long shelf life and their high-density features, simplifying storage and making them convenient and economical to transport.
II. What is the difference between an expanded snack and a snack pellet?
Pellets become ready-to-eat snacks once they have been expanded.
Snack pellets can be made with a wide variety of grains – corn, wheat, rice, tapioca – or potatoes and other vegetables. They can also incorporate aromas and colors in their recipes.
III .Advantages:
- Ingredient flexibility – processing of a wide range of raw materials and easy changeover
- Production of various shapes and sizes, using 2D and 3D matrices
- Multiple flavors and colors
- PLC control of production to ensure optimized process parameters for each recipe
Production flow
I. The 2D/3D snack pellets production line is composed of the following machines( start from the rihgt side of the line) :
Flour mixer →Spiral elevator → DG75-II extruder → Pattern presser → Compound shaper → Mid-elevator → T-conveyor → 5-layers fuel oven(reciprocating) → Continuous fryer → Double oil filtering line → Flavoring line
II. Technical parameter
Model |
Installed power |
Power consumption |
Throughput |
Dimension |
Product |
DLG100 Single screw extruder |
65kw |
49kw |
80~120kg/h |
26400×4000×3000mm |
Snack pelelts |
DG52-II Twin screw extruder |
86.6kw |
65kw |
100~150kg/h
|
35800×4000×3500mm |
Snack pelelts |
DG75-II Twin screw extruder |
131kw |
98kw |
250~350kg/h |
40300×5000×3500mm |
Snack pelelts |
DG Extruder
Twin screw / single screw extruder for snacks ,soya, breakfast cereal corn flakes ,cheetos, snack pellets ,pet food ,fish feed and so on
1. Swiss technology , made in China
2. PLC touch screen for accurate and convenient control
3. Direct transmission of motor and distribution box reduces energy loss.
4. Imported bearing with high carring capacity.
5. Applied to various materials with totally enclosed type compulsive feeding way.
6. With water injecting device on barrel, it can adapt to the requirements of materials and quality.
7. The screw is made of high-speed tool steel with hardness > HRC62 ,which has a Frying Puffed Snack Pellets Processing Machinery servive life.
8.Cordwood combined screw is applied to different materials and products with certain screw combination.
9.Independent and precise temprature control in each section ,automatic water cooling system
10. Suspension type rotary cutter with liner bearing adjusting device to ensure quick ,safe and accurate cutter adjusting.
Our Services
I. DG has professional team to design the whole production line according to your requirements
II. we also help our client to develop the old production line and carry out new products
III. Custiomized factory layout designed is provided by our professionals
IV. Overseas technicians are available to help the clients for installation and adjustment
V. 12 months warranty for the machines , 24 months for some parts
To ensure that our client can make good quality products, Frying Puffed Snack Pellets Processing Machinery Machinery offers perferct turn-key project with professional team .
Turnkey project in Russia
Packaging & Shipping
I. To ensure long distance transportation ,DG uses best quality wooden case for the machines , besides , for the over-size machines ,we will fasten them reinforce them with steel frame.
II. The machines will be ready for disparch around 20~60 working days according to your requirements , some of the machines are available in stock , which can be made delivery once you placed the order .
FAQ
More detailed information and the best price will be offered ,pls feel free to contact :