Textured soyabean protein processing line vegetable protein machinery

1. Brief Introduction about textured soyabean protein processing line vegetable protein machinery:

1).Textured soyabean protein processing line vegetable protein machinery is developed and manufactured on the basis of our experience combining with the advanced machines from foreign countries. This line takes soybean meal and peanut meal as main raw materials. After milling, mixing, extruding and cutting, the meal becomes layer fiber structure. With high nutrition, the finished products look and taste like meat, absorb oil and water easily, no cholesterol and animal fat, so it is widely used in meat products industry, fast food production, deepfreeze food production and all kinds of vegetarian snacks and food.

2. Raw Materials: adopts defatted soya flour with oil content below 1%
3. Products: This line can be used to produce soya nuggets, TVP/TSP, soya chunks by adjusting the moulds from extruder; meanwhile it can produce cereal, snacks by adjusting the screws from extruder.
4.Technological Process:
Raw Materials Configurations→ Mixing→ Conveyance→ Extrusion→ Conveyance→ Drying→ Cooling Conveyance.

5.The parameter of textured soyabean protein processing line:

Our high capacity production line in our factory.

The inside structure of our twin screw extruder.

Our multi-layer dryer.

Name: high speed mixer

Dimension(m): 1.1×0.8×1.4
Motor Power: 4KW
Speed: 400rpm
Throughput: 30kg per loading (5-6 minutes per loading)
Functions:
Mix powder raw material with water
Features:
1. stainless steel material(1.5mm).
2. new handle-opened design of discharge holes,no material leak
3.High speed can mix material better than other slow mixer.

Name: screw conveyor

Dimension(m): 3.2×0.6×0.7
Motor Power: 1.1KW
Screw speed: 300rpm
convey height range: 1.5~2.5M
barrel diameter: Φ141mm
Function:
Power material can be conveyed in the stainless steel roller to the feed machine of extruder without leaking, dust and pollution; feed quantity is even and stable.
Features:
stainless steel material.

Name: twin screw extruder

Dimension(m): 2.6×1.0×1.3
Total power: 73kw
Main Motor Power:55KW
Feeder motor:0.75kw
Cutting motor: 1.5kw
Heating power:15kw
Extruder diameter:Φ65 mm
Function:
Extrude and cook raw material into different size and shapes
Features:
Screw material is 38CrMoAl with nitriding treatment, the hardness is
60HRC.. The barrel also use good material, hardness is 55HRC.
The gear box has forced lubrication system.
All motors can be adjusted the speed by Inverter.
The Extruder can change different molds to produce different Shapes product.

Name: cutting machine

Dimension(m): 1.5×0.8×1.3
Total power: 1.5kw
Function:
Press the TVP and pull it. To cut the TVP into different length.
The pullling speed and cutting speed can be adjusted by the PLC control system.

Name: multi-layer dryer

Dimension(m): 8.4×1.3×1.8
Heating Power:60kw
Motor power:0.75kw
Belt speed:0.1-10M/minute
Temperature: 20-200℃
Function:
There are Five layers inside,each layer is 8 meters long, it can save space and energy. Electricity heating,used to bake and dry food.
Features:
The net belt running speed can be controlled by Inverter, to change the food drying time in the dryer.
Heating adopts the electric heat tube.
It has automatic temperature Control system.
The belt and the cover are all stainless steel

Name: cooling conveyor

Dimension(m): 5.0×0.7×1.1
Power: 1.0KW
Function:
Cool the pet food after drying to make it suitable for packing
Feature:
Stainless steel material
Have fan to blow the pet food.

Before sale services:
1).Provide the free consultation of the equipment.
2).Provide the standard device and the flow chart.
3). According to the clients’ special requirement, offering the reasonable plan and free design helping to select the equipment.
Services during the sales:
1).Help client design the factory and offering professional advice, free engineering drawing for the factory layout.
2).Welcome to visit our factory or the domestic clients’ factory.
3).Inspect the machine before leaving the factory.
After sale services:
1).Oversea install and debug the equipment.
2).Train the first-line operator.
3).Provide the basic formula.

Packaging & Shipping:
1).packaging: daub coal oil on the surface to protect the machine from moisture, Then cover with plastic film.Finaly pack them with wooden case.
2)Customer's requirement is available.

3).If you want to know the transportation cost: by air-please tell me your airport name; by express-please tell me your detailed address(including zip code,house number,street,city,country); by ship-pls tell me your delivery port.