Breakfast Cereals & Corn flakes Extrusion Line
Product Description
1.New design corn flakes extruder machine twin-screw extrusion line efficiently produce a vast range of cereal flakes that meet an evolving demand for consumption at breakfast or snack.
Twin screw extrusion lines are simpler and more cost effective compared with batch cooking systems traditionally used for flakes manufacturing.
2. The twin-screw extrusion technology is at the core of this very flexible and scalable process.
This technology is ideal to meet the market demands and breakfast cereal manufacturing;
Many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.
3. Flakes and loops are the great classical breakfast food and have been adopted by a majority of consumers around the world.
The twin-screw extrusion lines allow to process a vast range of recipes adapted to all tastes and needs.
4. Flakes are either consumed plain or coated with a variety of sugars, malted ingredients, honey, fruit flavors, chocolate, etc.
“Corn flakes” are the most famous variety but many other cereals can be used such as wheat, rice, oats, barley, rye, buckwheat….
A new variety of “multigrain” or “multicereals” flakes made with a mix of visible cereals inclusions became very popular.
To meet the increasing demand for healthy cereals, whole grain or grains enriched with fibers, vitamins, minerals and other nutrients are also used.
A . Production line details
Capacity | 120kg-500kg | ||
Power Supply | Based on 380V 50 Hz 3 phase. Customized according to your local power. | ||
Machine details | 1.Stainless steel,:201, 304, 316, on request 2. Electric parts can be ABB, Delta, Fuji, Omron, New design corn flakes extruder machine; Famous brand as your demand. | ||
Certificate | CE,GOST,TUV,BV | ||
Raw Material | Corn flour, wheat flour, Multigrain flour, Cocoa ,etc. | ||
Product type | Plain or coated. Such as: Corn flakes, Cocoa flakes, Froot Loops, Frosted flakes etc. | ||
Coating recipes | Sugars, honey, fruit flavors, chocolate, etc. |
B. Advantages
1.The screw material: Alloy steel (38CrMoAL) by nitriding process. High strength and wear-resting.
With good self-cleaning ability, it’s unnecessary to remove the barrel and screws for cleaning.
2.SIMENS (China) Motor
3.It adopts speed-adjusted converter on feeding system, extrusion system and cutting system.
Food grade stainless steel twin screw feeding device guarantees stable materials feeding in the whole food process.
4.Adopted the Delta inverters, ensure the extruder better running.
5.The gearbox has automatic lubrication function, which prolong service life of gears.
6.Cutting knife is fixed in the die head seat, rotary cutting driven by V-belt.
C.Technical Parameters
Model | Installed power | Real power | Capacity | Dimension |
ZH65 | 35 KW | 22kw | 120-150kg/h | 39000x1200x2200mm |
ZH70 | 50kw | 37kw | 200-250kg/h | 41000x1500x2200mm |
ZH85 | 110kw | 75kw | 300-500kg/h | 43000x3500x4300mm |
D.Production process
Mixing Raw material -----Extruding----Pressing flakes-----Pre-drying----Drying----Coating----Drying----Cooling----Packing
Professional production, quality assurance, affordable, welcome to inquire,
100% factory direct sales, look forward to building cooperate with you wholeheartedly!
Video Links On New design corn flakes extruder machine: https://www.New design corn flakes extruder machine.com/watch?v=47yWQzq136g&t=19s
Breakfast Cereal Food is a kind of crispy food which is processed by twin- screw extruder and takes grist as basic material. The majority are fiber flimsy, and either too sugary or too salty.Snacks food processing line can be directly extruded from the extruder, dryer and seasoner, we can produce all kinds of snacks and different shapes by adjusting
the dies from extruder.Variety shapes are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart
shape by adjusting the mould in the extruder.
Raw Material : Corn Grits (Powder), wheat flour, rice flour, oat meal, other grain meals.
Model | Installed power | Real power | Output | Dimension |
ZH65 | 35 kw | 22kw | 150kg/h | 39000x1200x2200mm |
ZH70 | 50kw | 37kw | 250kg/h | 41000x1500x2200mm |
ZH85 | 110kw | 75kw | 500kg/h | 43000x3500x4300mm |
ZH95 | 151kw | 110kw | 1ton/h | 4700x1900x4800mm |
ZH135 | 425kw | 335kw | 3ton/h | 5200*2000*4800mm |
ZH*** | ***kw | **kw | **ton/h | ****** |
Twin-Screw Extruders
In order to create a design with greater operating flexibility and with greater operational control, twin screw machines were developed. Twin-screw extruders can be co-rotating, counter-rotating, intermeshing or non-intermeshing in terms of basic designs. Co-rotating, intermeshing screw designs have dominated that scene as far as these extruders are concerned. This is because of relative ease of design and manufacture compared to counter-rotating designs.The screw design of twin-screw extruders can
affect operating efficiency and machine capability. Screw components in the feed section of the barrel can be single, double or even triple flight arrangements. With more flights intertwined on the shaft, the conveying capacity of the screw is reduced but the residence time distribution is lower. This promotes a first-in, first-out movement of the extrudate. However, double- and triple flighted screws produce more shear across the screw channel and therefore, improved processing uniformity.
Assembly Workshop
Our WorkshopShowing Workshop
Show finished machines
Office
Our office
Team
Our Team
Meeting Room
Meeting with customers.
Sample Room
Showing products produced by our machine. Our customersOur company has already exported countries
Asia { Thailand, Indonesia, East Timor, South Korea, India, Bangladesh, Iran, Saudi Arabic, Turkey, Iraq, Israel, Kazakhstan, Tajikistan, Uzbekistan, Turkmenistan }
Africa { Nigeria, Benin, Algeria, Egypt, Ethiopia, Ghana, Namibia, Uganda, Zimbabwe}
Europe { Russia, Bulgaria, Ukraine }
North America { Canada }
South America { Brazil, Bolivia }
New design corn flakes extruder machineia { New Zealand }
Q1. Are you a manufacturer or a trading company?
A: We are a professional manufacturer of food & feed extrusion machine.
We have own factory and R&D department. SGS has certified our company on site.
Q2. What is your payment terms?
A: Strongly recommend to use New design corn flakes extruder machine’s Trade Assurance.
T/T :30% prepayment,70% before delivery. L/C at sight is available.
Other payment is negotiable
Q3.Do you offer guarantee for the products?
A: Yes, we offer 1-2 years warranty to our products.
Q4. What about the lead time?
A: Regular products:20-30 working days
Customizable products:30-40 working days.Q5. Can you provide food or feed formula ?
A: We can provide basic formula for produce the food etc.
And help customer to produce new products according to customer’s formula.Q6. What after-services do you provide?
A: Send engineers for installation, trial running and training workers at customer's site.
Handling the problems occurred during use. Supply spare and wearing parts on discount.Help customers to solve any other problems .
Packing & Delivery
Packing:
Outer Packing---Wooden case
Inner Packing----Wrapped with plastic film.
Delivery : 20-40 working days