Breakfast Cereals & Corn flakes Extrusion Line
Product Description
1.Multifunctional extruder corn flakes making machine twin-screw extrusion line efficiently produce a vast range of cereal flakes that meet an evolving demand for consumption at breakfast or snack.
Twin screw extrusion lines are simpler and more cost effective compared with batch cooking systems traditionally used for flakes manufacturing.
2. The twin-screw extrusion technology is at the core of this very flexible and scalable process.
This technology is ideal to meet the market demands and breakfast cereal manufacturing;
Many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.
3. Flakes and loops are the great classical breakfast food and have been adopted by a majority of consumers around the world.
The twin-screw extrusion lines allow to process a vast range of recipes adapted to all tastes and needs.
4. Flakes are either consumed plain or coated with a variety of sugars, malted ingredients, honey, fruit flavors, chocolate, etc.
“Corn flakes” are the most famous variety but many other cereals can be used such as wheat, rice, oats, barley, rye, buckwheat….
A new variety of “multigrain” or “multicereals” flakes made with a mix of visible cereals inclusions became very popular.
To meet the increasing demand for healthy cereals, whole grain or grains enriched with fibers, vitamins, minerals and other nutrients are also used.
A . Production line details
Capacity | 120kg-500kg | ||
Power Supply | Based on 380V 50 Hz 3 phase. Customized according to your local power. | ||
Machine details | 1.Stainless steel,:201, 304, 316, on request 2. Electric parts can be ABB, Delta, Fuji, Omron, Multifunctional extruder corn flakes making machine; Famous brand as your demand. | ||
Certificate | CE,GOST,TUV,BV | ||
Raw Material | Corn flour, wheat flour, Multigrain flour, Cocoa ,etc. | ||
Product type | Plain or coated. Such as: Corn flakes, Cocoa flakes, Froot Loops, Frosted flakes etc. | ||
Coating recipes | Sugars, honey, fruit flavors, chocolate, etc. |
B. Advantages
1.The screw material: Alloy steel (38CrMoAL) by nitriding process. High strength and wear-resting.
With good self-cleaning ability, it’s unnecessary to remove the barrel and screws for cleaning.
2.SIMENS (China) Motor
3.It adopts speed-adjusted converter on feeding system, extrusion system and cutting system.
Food grade stainless steel twin screw feeding device guarantees stable materials feeding in the whole food process.
4.Adopted the Delta inverters, ensure the extruder better running.
5.The gearbox has automatic lubrication function, which prolong service life of gears.
6.Cutting knife is fixed in the die head seat, rotary cutting driven by V-belt.
C.Technical Parameters
Model | Installed power | Real power | Capacity | Dimension |
ZH65 | 35 KW | 22kw | 120-150kg/h | 39000x1200x2200mm |
ZH70 | 50kw | 37kw | 200-250kg/h | 41000x1500x2200mm |
ZH85 | 110kw | 75kw | 300-500kg/h | 43000x3500x4300mm |
D.Production process
Mixing Raw material -----Extruding----Pressing flakes-----Pre-drying----Drying----Coating----Drying----Cooling----Packing
Assembly Workshop
Our WorkshopShowing Workshop
Show finished machines
Office
Our office
Team
Our Team
Meeting Room
Meeting with customers.
Sample Room
Showing products produced by our machine. Our customersOur company has already exported countries
Asia { Thailand, Indonesia, East Timor, South Korea, India, Bangladesh, Iran, Saudi Arabic, Turkey, Iraq, Israel, Kazakhstan, Tajikistan, Uzbekistan, Turkmenistan }
Africa { Nigeria, Benin, Algeria, Egypt, Ethiopia, Ghana, Namibia, Uganda, Zimbabwe}
Europe { Russia, Bulgaria, Ukraine }
North America { Canada }
South America { Brazil, Bolivia }
Multifunctional extruder corn flakes making machineia { New Zealand }
Q1. Are you a manufacturer or a trading company?
A: We are a professional manufacturer of food & feed extrusion machine.
We have own factory and R&D department. SGS has certified our company on site.
Q2. What is your payment terms?
A: Strongly recommend to use Multifunctional extruder corn flakes making machine’s Trade Assurance.
T/T :30% prepayment,70% before delivery. L/C at sight is available.
Other payment is negotiable
Q3.Do you offer guarantee for the products?
A: Yes, we offer 1-2 years warranty to our products.
Q4. What about the lead time?
A: Regular products:20-30 working days
Customizable products:30-40 working days.Q5. Can you provide food or feed formula ?
A: We can provide basic formula for produce the food etc.
And help customer to produce new products according to customer’s formula.Q6. What after-services do you provide?
A: Send engineers for installation, trial running and training workers at customer's site.
Handling the problems occurred during use. Supply spare and wearing parts on discount.Help customers to solve any other problems .
Packing & Delivery
Packing:
Outer Packing---Wooden case
Inner Packing----Wrapped with plastic film.
Delivery : 20-40 working days