corn rice puff snacks food extruder machine
Product Description1. Expanded corn rice puff snacks food extruder machine
Expanded corn rice puff snacks food extruder machine is a kind of new foods, which was made since 1960s. It is also called extruded food, puffed food or leisure food. It adopts low moisture cereals, tuber crops and beans as raw materials. After being inflated and heated, its volume is expanded. It leads to the change of its organization structure. This food is multihole, fluffy and crispy, which is one of the most popular foods in the world.
2. Expanded corn rice puff snacks food extruder machine samples introduction
2.1 Raw materials: corn meal, wheat flour, rice flour, corn starch, sugar, palm oil, cocoa powder, wheat bran, vitamins, minerals, food color etc.
2.2 Humidity: the moisture is no more than 10%.
2.3 Shapes: stick, ball, ring, flower, star, animals etc. (can be customrized).
2.4 Sizes: (1) diameter: up to 25mm (2) length: user-defined.
3. Expanded corn rice puff snacks food extruder machine processing lines description
3.1 Expanded corn rice puff snacks food extruder machine processing lines features
3.1.1 Capacity range is large: our expanded corn rice puff snacks food extruder machine processing lines capacity range is from 100kg/hr to 2500kg/hr.
3.1.2 Expanded corn rice puff snacks food extruder machine processing line has wide raw materials application range.
3.1.3 Our expanded corn rice puff snacks food extruder machine processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is 38CrMoAl (standard: GB/T 3077-1999). This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.
3.1.4 Our twin-screw extruder has self-clean function.
3.1.5 Our extruders, dryers and cutting machines (if any) are equipped with inverters. The inverters are famous brands (Delta, LS, ABB, corn rice puff snacks food extruder machine etc.).
3.1.6 Our expanded corn rice puff snacks food extruder machine processing line automation degree is high, it need only 2-4 workers to operate.
3.1.7 The production factors can be quantized and controllable.
3.1.8 We can custom-make all the machineries for expanded corn rice puff snacks food extruder machine processing line as per users’ requirement. We supply OEM goods.
3.1.9 Most of the expanded corn rice puff snacks food extruder machine don’t need separate cutting machine.
3.1.10 All the materials touching food is food grade.
3.1.11 Our twin-screw extruders are equipped with forced lubrication system. The driving method can be tape drive or direct-connected.
3.2 Expanded corn rice puff snacks food extruder machine processing line work flow
3.2.1 Work flow: Raw material treatment---Extrusion---(Cutting)---Drying---Flavoring---Packing & Detection
3.2.2 Machineries description in each process
3.2.2.1 Machineries in raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer (include propeller type mixer, vertical type mixer, dry powder type mixer), used for mixing all raw materials and adding appropriate water (don’t need to add water into dry powder type mixer), to make the raw materials uniform.
3.2.2.2 Machineries in extrusion: (1) Conditioner (option for small capacity lines, necessary for big capacity lines), used for pre-conditioning raw materials. (2) Twin-screw extruder, used for extruding and shaping.
3.2.2.3 Machine in cutting (option): different cutting machines. For example: long stick cutter, pillow cutter etc.
3.2.2.4 Machineries in drying: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy) or steam (from boiler). It is up to users’ local power situation.
3.2.2.5 Machineries in flavoring: (1) Flavoring hoister, used for hoisting corn rice puff snacks food extruder machine and adding seasoner. (2) Oil sprayer, used for spraying oil on the surface of expanded corn rice puff snacks food extruder machine, make sticking seasoner easier. (3) Single drum, used for mixing expanded corn rice puff snacks food extruder machine and seasoner (ancilcorn rice puff snacks food extruder machine use with flavoring hoister). (4) Double-drum, used for adding seasoner, and mixing it with expanded corn rice puff snacks food extruder machine.
3.2.2.6 Machineries in packing & detection (option): (1) Cup type packing machine, used for packing corn rice puff snacks food extruder machine with small size bag by heat-seal. (2) Multi-head weigher packing machine, used for packing corn rice puff snacks food extruder machine with medium size bag by heat-seal. (3) Big size bag packing machine, used for packing big size bags. (4) Weight detector, used for detecting the goods after packing. It can get rid of the finished product with unqualified weight. (5) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (6) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.
3.2.2.7 The other machineries may be adopted: (1) Transport machineries, they are screw conveyor, air conveyor, cooling conveyor, hoister, vertical type bucket elevator, Z type bucket elevator, corn rice puff snacks food extruder machine suction machine and negative pressure suction machine. They are used for conveying raw materials, self-finished product and finished product between the other machineries. (2) Vibrating screen (option), used for screening corn rice puff snacks food extruder machine and removing dreg. (3) Stock bin (option), used for storing raw materials or finished product. (4) Boiler (option), used for supply steam to conditioner, extruder and dryer. Its power source (electricity, gas, oil) is due to user’s local power situation.
4. Twin-screw corn rice puff snacks food extruder machine extruders’ models and parameters (heated by electrical rings)
Type | Model | Capacity | Installed | Actual | Size | Electricity Parameters | |
Dry Method | TSE65-III | 100-150 | 35 | 20-25 | 2600×870×1950 | Dynamic | Control |
TSE70-I | 200-250 | 48 | 30-35 | 2700×870×1950 | 3 Phase 50/60Hz 208/220/240/ 380/400/415/ 440/480V | 1 Phase 50/60Hz 100/110/120/ 127/137/220/ 230/240V | |
TSE70-II | 200-300 | 63 | 45-55 | 2700×870×1950 | |||
TSE85-I | 300-500 | 92 | 75-80 | 3900×1200×2200 | |||
TSE85-II | 300-500 | 110 | 95 | 3900×1200×2200 | |||
Wet Method | TSE90-I | 800-1200 | 83.12 | 58-67 | 4400×1000×2550 | ||
TSE90-II | 1000-1800 | 98.12 | 69-79 | 4400×1000×2550 | |||
TSE95/98-I | 1200-2000 | 98.12 | 69-79 | 5300×1240×2850 | In China, single phase electricity is 220V/50Hz, three-phase electricity is 380V/50Hz. | ||
TSE95/98-II | 1500-2500 | 118.12 | 83-95 | 5300×1240×2850 |
Packaging & Shipping
5. Packing and delivery
5.1 Inside package is plastic film, outside package is wooden or plywood cases, which is seaworthy.
5.2 We can supply fumigation package and certificate.
Our Services
6. Service
6.1 The warranty period is one year.
6.2 Our service is turn-key mode, which includes installment, debugging and train.
6.3 Supply quick-wear part and general tool.
6.4 Supply the basic formula of raw materials.
6.5 We will provide drawings (CAD or Solidworks) based on users’ workshop situation, and we can supply rationalization proposal.
Company Information
7. Company profile
8. Our honors
9. Who am I?
Keywords: food extruder machine, corn puff snacks food machine, rice snack extruder