Process Features:
- Smallest coating agent to get highest coating rate.
- Both continuous process and batch process are available.
- Ocating agent includes atearic acid,coupling (Titanate Coupling,Aluminate Coupling,Phosphate Coupling and Silane Coupling).
- Several different coating machines available.
- We can supply tailored solution according to different material characters and different product application.
- Coated material has four functions:dispersion,reduced viscosity,increased filling,and interface mechanics function.
- The whole system has convenient operation,high automation,high efficiency and low production cost.
- Wide application and can achieve expected activation effect for various inorganic mineral materials.
Process Introduction:
Continuous Process:
1,Classic Process: (used by world-famous mineral processing factory)
Process Flowsheet: Double Pin Mill + Dispersion Machine2,Standard Process (Recommended by world-famous equipment company) Process Flowsheet: Double Pin Mill Coating ProcessModel/Output/Fineness | 250 | 400 | 630 | 800 |
D97:5um | 300kg/h | 700kg/h | 1800kg/h | 3000kg/h |
D97:10um | 500kg/h | 1300kg/h | 3300kg/h | 5800kg/h |
D97:15um | 600kg/h | 1600kg/h | 4000kg/h | 7200kg/h |
Note:the data above is on the base of GCC coating.
3,Simple Process (Popular in China)
a. Three-roller Continuous Coating Process:
Model | 200 | 3/300 | 3/600 | 3/900 |
Output D97:10um | 150 kg/h | 1.5 t/h | 3 t/h | 6 t/h |
Motor | 11 kw | 55.5 kw | 111kw | 225 kw |
Note:the data above is on the base of GCC coating.
b.Process Flowsheet:Turbo Mill Coating Process
Model | Fineness | Output | Power |
480 | D97:10um | 1.5 t/h | 45 kw |
750 | D97:10um | 3 t/h | 75 kw |
Note:the data above is on the base of GCC coating.
Batch Process
High-speed Mixer + Classifier (or Mixer) Process
Process Features:
- Process: raw material would be dosed into high-speed mixer or continuous coating machine,mixed and heated (moisture < 0.3%).Coating agent would be added in liquid or after atomization.The material and coating agent get mixed in high-speed mixing.Coated powder would be sent to classifier to remove big particles.
- The choice of coating agent and dosage depend on product character,fineness (or specific surface area) and prodcut application.For example of kaolin,for 20-45 micron powder,the dosage should be 0.3%-0.5%; for 5-20 micron powder,the dosage should be 0.5%-0.8%; for 2-5 micron powder,the dosage should be 0.8%-1.0%.
- The temperature and time of coating is adjustable,and recipe can be applied in wide cases.
- In high-speed movement,material would be heated and coated with coating agent,which make material heated evenly and also improve coating rate.The dosage of coating agent reduced,and coating cost reduce.
- Classifier connected with coating machine can remove aggregate from coating effectively,and improve coated product quality and ensure performance of coated product.
- The inside of machine would be protected for wear resistance,which improve life time and also ensure purity.