Skywin Wafer biscuit making Production line Wafer biscuit making Production line
Skywin Wafer biscuit making Production line provide one stop solution of wafer biscuit baking oven machine from raw material to packing. We have the best technical team for machine designing and developing.
Skywin Wafer biscuit making Production line is new manufacturer for Wafer making machine in CHINA.
It is China - Europe Joint Venture company, the shareholders have many years of experience in the manufacturing of wafer equipments. The senior engineers has advanced design from European and China, and experienced technicians and a management team.
Skywin Wafer biscuit making Production line Brand Wafer making machine has many models like 27Plates, 33Plates, 39Plates, 45Plates, 51Plates, 69Plates,71Plates etc. The plates quantity can be customize.
Skywin Wafer biscuit making Production line Brand Wafer making machine is aviable for all kinds of Wafer biscuit.
The capacity of the whole line is from 80kg/h to 200kg/h
We have Model Plate27,39,45,51,63 mould plate wafer production line for option.
Mould | 27 | 31 | 33 | 39 | 45 | 51 | 65 | 69 | 71 |
Baking Oven Length(mm) | 6000 | 6750 | 7150 | 8300 | 9450 | 10600 | 13300 | 14000 | 14400 |
Whole Line Length(mm) | 22000 | 22750 | 23150 | 24300 | 25450 | 26600 | 29300 | 30000 | 30400 |
Power (kW) | 5.52 | 5.52 | 5.52 | 5.52 | 5.52 | 5.52 | 5.52 | 5.52 | 5.52 |
LPG(kg/h) | 13 | 15 | 15 | 19 | 23 | 27 | 32 | 35 | 37 |
LNG(m3/h) | 16 | 19 | 21 | 25 | 30 | 35 | 45 | 47 | 50 |
Electrical Heating Power(kW) | 90 | 105 | 110 | 130 | 150 | 170 | 215 | 230 | 235 |
Capacity(pcs/min) | 14 | 16 | 17 | 20 | 23 | 26 | 33 | 35 | 36
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Product Detalis
THE WHOLE WAFTER BISCUIT PRODUCTION LINE CONSIST OF:
Full Auto Wafer Batter Mixer (Automatic Weight Water & Flour)
This makes the batter for the system to produce the wafers.
This system constitutes of: batter mixing tank and batter storage tank and pumps and fittings for transferring batter.
Batter mixing tank, batter transfer pump and pipes and fittings all adopt Stainless Steel 304 food quality material.
Good tightness is required for electric control cabinet,
Capacity of the batter will be 25kgs of flour per batch which can be converted into about 65 kg batter within 5 minutes of mixing.
Batter Mixer will have flat type lid to cover the mixing units.
Main Parameters: (63 Models )
Main Electrical Motor: 380 V ,0.75 kw
Electric Motor for Beater Pump :380 V ,0.75KW
Power: 4.5 kW
Dimensions: 3800×2200×2000 (L*W*H)
Baking oven The Energy source can be Electrical Oven, Natural or LPG Gas Oven
This is very important equipment in the wafer production line.
A. The wafer baking system uses LPG or LNG for heating of the baking plates.
B.The function of the baking oven is fully automatic from spreading batter on the plates through until baked wafer sheets come out of
the oven.
C. Baking is even and produces good quality wafer sheets for next procedure.
D. In PLC there is PID controller which is used for controlling the temperature of the baking plates automatically .
E. The collection of required signal of PID is supplied by infrared sensor .
F. The oven status display and the data reset are supplied by a touch screen, all motor have the starting current protection and thermal overload protection.
Filling the wafer bicuit plate then transfer to the oven
Cooling Machine
Door-type Cooling Machine
This machine raises the wafer sheets to have natural cooling and to relieve heating stress applied on the wafer sheet. also used to connect the tunnel oven to the cream spreading machine. the cooling time is about 3-5min.
This cooling machine adopts refrigeration compressors which working with cold water (4ºC), the inside temperature can be adjusted from 0ºC to 8ºC. it is used for cooling the laminated wafers with cream filled, whole shell are made of Stainless steel N304, And inside wall is made of PB board, in-out convey belts are adopted food grade PVC. In order to keep the air quality, each in-out of cold air has a filter mesh to filter the impurity in the air.
Cream Spreading machine:
This machine is an important piece of machine in the wafer line, which determines the number of wafer sheets and cream (chocolate)
layers that should be made.
This machine has functions such as: applying cream (chocolate) layer on pre cooled wafer sheets, draw evenly the cream (chocolate)
layer and making the book of wafers sheets with different layer of cream (chocolate) and sheets, then applying slight pressure to hold
the wafer/cream (chocolate) together.
Number of cream layers and wafer layers can be adjusted as required to have count of 3/ 4/ 5 etc.
The machine will automatically count them according to the adjustment made.
Anticipate the roller of filler contain automatic constant temperature control. Draw the layer thickness adjustable.
Wafer/Cream(chocolate)filling rate:1.2~1.5
Horizontal Cooling Cabinet:
The wafer sheet after spreading cream or chocolate, make sure the tast is crisp,it is necessary to put it is in the cooling cabinate. the temperature can be 0 to 8degree.
The ourlet units is separated from the cooling room,so as to make sure the air drying.
Cutting Machine
Cutting equipment Cutting the wafer biscuit into different size(customized)
•It is a blade or wire cut machine to cut the cream filled wafer sheets depending on the final size required. the capacity is 25pc/min.
•This machine is pneumatically handled so that the smooth transfer through the machinurede is ens.
Autoatic Wafer packing machine:
There are some normal packing type for wafer biscuit.
Wafer biscuit processing as follow:
We provide recipe, from dough mixing, to wafer packing, one stop solution.
We help you to install the machine, train your worker.
Machine warranty one year, maintenance for whole life
Contacts
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